Press Release: To Evolve beyond Natural Limits AI Redesign Helps Enzymes

Posted on July 27, 2026 by Admin

Researchers established a practical workflow, in botulinum neurotoxin (BoNT) protease models, in which artificial intelligence (AI)-based protein sequence redesign improved starting points and outcomes for automated directed evolution while helping to mitigate the stability-activity trade-offs that can constrain enzyme engineering.

The study leveraged a deep-learning protein sequence-design model called “ProteinMPNN” alongside the computational protein-stabilization method named “PROSS” to generate stabilized starting variants of botulinum neurotoxin (BoNT) proteases before subjecting them to phage-assisted continuous evolution (PACE).

Notably, the study found that in matched BoNT/E evolution campaigns, redesigned starting points yielded superior outcomes to wild-type (WT) enzymes, adapting faster and accessing a highly active mutational space that proved non-functional in the WT BoNT/E background.

Crucially, when evolved to cleave human ataxin-2, a protein implicated in neurodegeneration, an AI-redesigned protease variant achieved more than 79-fold greater specificity for the selected ataxin-2 substrate compared to the top WT-evolved enzyme, demonstrating 16% sequence divergence from the natural protein framework and highlighting the benefits of AI-assisted protein engineering and potential therapeutic-enzyme development.

Study

The present study aimed to address this knowledge gap by integrating AI sequence redesign with high-throughput continuous evolution platforms. First, the study leveraged the ProteinMPNN and PROSS tools to redesign BoNT/E, BoNT/F, and BoNT/X catalytic domains.

These redesigned catalytic domains were designed to incorporate structural distance constraints (10–18 Å from the substrate and catalytic zinc ions) and multiple-sequence alignment (MSA) conservation thresholds (30–60%).

The evolutionary potential of these redesigned enzymesv was evaluated using 44 parallel continuous evolution campaigns on an automated eVOLVER platform. Herein, wild-type and redesigned BoNT/E proteases were challenged against a panel of altered SNAP25 substrates of increasing difficulty (specifically, substrates 415, 413, and 412).

Finally, the workflow was applied to reprogram BoNT/E specificity toward human ataxin-2 (residues 1181–1201), a protein implicated in neurodegeneration, including ALS.

Results

The study's initial characterization of 74 ProteinMPNN BoNT/E designs revealed that 78% retained catalytic activity. Notably, the top-performing redesigned variants (D1-D3) were observed to demonstrate catalytic efficiencies 1.7 to 2.8 times those of the wild-type enzyme. Specifically, D2 achieved the highest catalytic efficiency (kcat/KM), up to 310 mM−¹s−¹ compared to 110 mM−¹s−¹ for WT BoNT/E.

The redesigned enzymes also demonstrated significantly superior thermal stability, with melting temperatures reaching up to 59.5°C. Notably, these numerical benefits translated well into experimental practice. The study showed that combining ProteinMPNN redesigns with mutations from a previously PACE-evolved PTEN-cleaving BoNT/E protease increased HEK293T cell expression by over 24-fold for D2 and D3, while PTEN cleavage products increased by 4.5-fold and 3.9-fold, respectively.

Furthermore, in side-by-side evolution campaigns that directly tested the effects of redesigned enzymes versus their wild-type counterparts, the redesigned starting points consistently yielded superior outcomes. Most importantly, when reviewing the outcomes of experiments conducted against the most challenging substrate, 412, WT evolutions failed in 50% of lagoons, whereas all redesigned lagoons succeeded.

The redesigned proteases were also found to tolerate destabilizing mutations (e.g., K225E) that conferred high catalytic function but caused no detectable activity when grafted into the WT background.

 

Furthermore, a kinetically impaired redesign (D4; 20-fold slower starting rate than WT) evolved a higher final activity than WT, supporting the view that starting-point stability can expand evolutionary potential.

Finally, the study’s ataxin-2 evolution campaigns revealed that even the top D3-evolved protease [D3(428)2] at the highest concentration tested (50 µM) displayed no detectable cleavage of the native substrate SNAP25 in a FRET assay.

Conclusion

This study establishes that coupling AI sequence redesign with automated continuous evolution can, in BoNT protease models, help mitigate the classic trade-off between enzyme stability and the acquisition of new catalytic function. By expanding accessible mutational space, redesigned starting points enabled the evolution of highly specific, non-native catalytic activities.

Future studies must verify whether these advantages extend across unrelated enzyme families, thereby potentially facilitating a highly scalable framework for engineering customized therapeutic enzymes while also establishing their delivery, efficacy, and safety in disease models.

Source:

https://www.news-medical.net/news/20260724/AI-redesign-helps-enzymes-evolve-beyond-natural-limits.aspx